CATALINA KING

A vessel must comply with the structural design requirements of one of the standards listed. Port side outboard; Missing bottom weld on overhead existing insert (V2). Complete welding and NDT.

A vessel must comply with the structural design requirements of one of the standards listed. Starboard outboard overhead; Flange deteriorated beyond functionality (V3). Crop and renew.

A vessel must comply with the structural design requirements of one of the standards listed. Outboard port aft; Missing bottom weld on overhead existing insert (V3). Complete welding and NDT.

An internal structural examination may be conducted while the vessel is afloat or out of the water and consists of a complete examination of the vessel's main strength members. V3 - steel hull showed wastage rust/ water leaking from port fwd overhead. Provide repair plan for approval by USCG Marine Inspector.

A vessel must comply with the structural design. Port overhead; missing bottom weld on overhead existing insert. V4 - complete welding and NDT.

A vessel must comply with the structural design. V4 - Missing bottom weld on overhead existing insert. Complete welding and NDT.

A vessel must comply with the structural design. V4 - Repair of hole in overhead that was repaired using fiberglass. Provide repair plan for approval.

A vessel must comply with the structural design. Missing bottom weld on overhead existing insert. V7 - Starboard overhead. (Lazarette) Complete welding and NDT.

An internal structural examination may be conducted while the vessel is afloat or out of the water. Port transom showed wastage leading to daylight observed from inside lazarette. Provide repair proposal for approval.

A vessel must comply with structural design. Topside - 01 Deck (starboard side) two vertical frames for deck railings deteriorated. Crop and renew.

A vessel must comply with structural design. Topside - bench seating support frame - Transverse frame deteriorated beyond functionality. Crop and renew.

A vessel must comply with structural design. Topside - 02 Life float stanchions deteriorated beyond functionality. Crop and renew. **All work must be to the satisfaction of a USCG MI.**

Drydock inspection shall include the underwater hull and appendages, propellers, shafting, stern bearings, rudders, through hull fittings, sea valves, and strainers, and shall be of sufficient scope to determine that these items are in a satisfactory conditions. Full 18"x18" grid UT gauging is required at 2028 dry dock exam, aft of foot mark 89, measured from the stern.

Each item of survival craft equipment must be of good quality, and efficient for the purpose it is intended to serve. MI observed deteriorated and crumbling lifelines, and pendants on the aft life float. Total persons permitted are reduced to 675. 46 CFR 117.175(a)

A marine employer whose vessel is likely to become involved in a serious marine incident, shall comply with the requirements of 4.06 in subchapter A of this chapter. MI witnessed a lack of drug and alcohol audits to ensure full compliance with parts 46 CFR Parts 4, and 16 and 33 CFR 95. 46 CFR 122.212

At each initial and subsequent inspection for certification the marine inspector shall examine the main and auxiliary steering apparatus to the extent necessary to determine that its condition is satisfactory. MI observed significant hydraulic fluid to be accumulating below the wheelhouse deck in vicinity of steering system hydraulic hoses. 46 CFR 176.25-35 (Old T)

A vessel must carry either a first-aid kit that meets the requirements in 46 CFR 199.175(b)(10) or equivalents. Equivalent kits must be stowed in a watertight container. MI observed broken lid to the container. 46 CFR 121.710

Life floats and buoyant apparatus, together with their oars and paddles, shall be conspicuously marked with the vessel’s name. MI observed degraded and worn markings on life float oars. 46 CFR 185.30-5(a)

The master of a vessel fitted with loading doors shall assure that all loading doors are closed watertight and secured during the entire voyage. Bottom right dogging device seized and unable to actuate. 46 CFR 185.20-17(a) (Old T)

All unfired pressure vessels must be installed to the satisfaction of the cognizant OCMI. The design and testing of such unfired pressure vessels must meet the applicable requirements of subchapter F. Starboard air receiver relief pressure gauge was inoperable and bench test was unsatisfactory. 46 CFR 119.330

At each initial and subsequent inspection for certification, the MI shall view the vessel afloat...examine all accessible parts of the exterior and interior of the hull. MI observed cracked welds within; 1. the mid-forward void on the forward deck support frame just port side of the centerline. 2. a failing weld on the starboard longitudinal web framing within the sewage holding tank void 3. Flange face on the check valve servicing the gray water to overboard discharge within the sewage holding tank void is wasted and deteriorating. 4. Port side frame directly below the port side deck insert does not meet the deck and tack welds are cracked. 46 CFR 176.25-1 (Old T)

Each life float must be fitted with a lifeline, pendants, two paddles, a painter and a light. MI observed in operative light on the forward bow life float. 46 CFR 117.175(d)

The float-free link required by 117.130(a)(1) must be of proper strength for the size of the life float as indicated on its identification tag. 46 CFR 117.137(b)(2)

Each item of lifesaving equipment carried on board a vessel but not required under this part, must be of an approved type meeting the specifications for lifesaving equipment in subchapter Q of this chapter. Each buoyant apparatus must have Type II retroreflective material meeting subpart 164.018 of this chapter on each side and end. The material must be in strips at least 50 mm (2 in.) wide extending from top to bottom over the side or end and continuing over the top and bottom surfaces of the apparatus. For peripheral body apparatus, each strip must extend completely over the top and bottom surface of the body. For box type apparatus, the strip must extend at least 300 mm (12 in.) inboard from the edge over the top and bottom surface. Each strip must be positioned near the center of the side or end, but so that it is not obscured by any strap.

Each life jacket must be marked with Type I retroreflective material approved in accordance with § 164.018 in subchapter Q of this chapter, or other standard specified by the Commandant. The arrangement of the retroreflective material applied after March 11, 1996 must be as specified by IMO Resolution A.658(16), “Use and Fitting of Retro-Reflective Materials on Life-Saving Appliances.”

The bilge suctions shall be fitted with suitable strainers having an open area not less than three times the area of the bilge pipe. The bilge pipe in "Void 2" is missing the required strainer.

The general construction of the vessel shall be such as to minimize fire hazards insofar as reasonable and practicable. Wastage found in starboard side engine room entrance ladder well, aft bulkhead is wastage and holed allowing open communication from the engine room, a CO2 protected space into an accommodation space. Area of wastage is to be cropped / renewed to make vapor tight.

Carbon dioxide warning signs. Each entrance to a space storing carbon dioxide cylinders, a space protected by carbon dioxide systems, or any space into which carbon dioxide might migrate must be conspicuously marked as follows: Spaces storing carbon dioxide—“CARBON DIOXIDE GAS CAN CAUSE INJURY OR DEATH. VENTILATE THE AREA BEFORE ENTERING. A HIGH CONCENTRATION CAN OCCUR IN THIS AREA AND CAN CAUSE SUFFOCATION.”.

Carbon dioxide warning signs. Each entrance to a space storing carbon dioxide cylinders, or any space into which carbon dioxide might migrate must be conspicuously marked as follows: Spaces storing carbon dioxide—“CARBON DIOXIDE GAS CAN CAUSE INJURY OR DEATH. VENTILATE THE AREA BEFORE ENTERING. A HIGH CONCENTRATION CAN OCCUR IN THIS AREA AND CAN CAUSE SUFFOCATION.”.

Carbon dioxide warning signs. Each entrance to a space protected by carbon dioxide systems, or any space into which carbon dioxide might migrate must be conspicuously marked as follows: Spaces protected by carbon dioxide—“CARBON DIOXIDE GAS CAN CAUSE INJURY OR DEATH. WHEN ALARM OPERATES, DO NOT ENTER UNTIL VENTILATED. LOCK OUT SYSTEM WHEN SERVICING.”

At each initial and subsequent inspection for certification the owner or managing operator shall be prepared to test the steering systems of the vessel and make them available for inspection to the extent necessary to determine that they are in suitable condition and fit for the service intended. Port steering ram has excessive fluid loss when rudder is brought to full port rudder.

Power-operated steering gear must have arrangements for cutting off power to the gear before the rudder reaches the stops. These arrangements must be synchronized with the rudder stock or with the gear itself rather than be within the control system for the steering gear, and must work by limit switches that interrupt output of the control system or by other means acceptable to the Commanding Officer, Marine Safety Center. Port steering ram extends past the rudder stop when being brought to full port rudder. The improper rudder stop causes the hydraulic ram to leak excessively.

Pipes piercing the collision bulkhead shall be fitted with screwdown valves operable from above the bulkhead deck and the valve shall be fitted inside the forepeak tank adjacent to the collision bulkhead. Vessel has a ball valve installed in the forepeak.

At each inspection for certification and at every other vessel inspection, quarters, toilet and washing spaces, galleys, serving pantries, lockers, and similar spaces may be examined to determine that they are serviceable and in a sanitary condition. Potable water tank has a temporary repair which is leaking. 60 days to make repairs.

At each initial and subsequent inspection for certification the owner or managing operator shall be prepared to test the steering systems of the vessel and make them available for inspection to the extent necessary to determine that they are in suitable condition and fit for the service intended. Port steering ram has excessive fluid loss when rudder is brought to full port rudder.

Power-operated steering gear must have arrangements for cutting off power to the gear before the rudder reaches the stops. These arrangements must be synchronized with the rudder stock or with the gear itself rather than be within the control system for the steering gear, and must work by limit switches that interrupt output of the control system or by other means acceptable to the Commanding Officer, Marine Safety Center. Port steering ram extends past the rudder stop when being brought to full port rudder. The improper rudder stop causes the hydraulic ram to leak excessively.

Pipes piercing the collision bulkhead shall be fitted with screwdown valves operable from above the bulkhead deck and the valve shall be fitted inside the forepeak tank adjacent to the collision bulkhead. Vessel has a ball valve installed in the forepeak.

At each inspection for certification and at every other vessel inspection, quarters, toilet and washing spaces, galleys, serving pantries, lockers, and similar spaces may be examined to determine that they are serviceable and in a sanitary condition. Potable water tank has a temporary repair which is leaking. 60 days to make repairs.

STBD bulwark 2,3,5 and port bulwark 2,3,7 found to be wasted. Crop and renew.

Anchor winch mount found to be fractured at the base. Submit repair proposal and Repair winch mount.

Anchor shackle found to be wasted. Replace anchor shackle. 46 CFR 115.610

Anchor bow roller found to be wasted and frozen in position. Submit repair proposal and repair bow roller.

Weld seam on insert IWO port bow found to be undercut resulting in weld failure. Repair failed area.

The deck plating on the second deck from the stern to the forward end of the house was found to be significantly uneven, which causes significant risk for injuries and may indicate significant structural wastage of the deck. Clear the coatings on top of the affected areas of the second deck for inspection by USCG marine inspectors. 46 CFR 176.830 and 46 CFR 176.840.

Markings for the emergency fuel shutoffs were found to be illegible. Repaint the emergency fuel shut off labels so they are clear and legible. 46 CFR 185.608

Observed portside fuel vent, not fully screened, and installed properly. Vessel is to correctly install fuel vent, install a 30X30 mesh or two screens of at least 20X20 mesh with less than ½” apart. 46CFR56.50-85(a)(8)

Observed dead-end wires in the forward fuel tank space. Vessel is to place wires in a terminal box with approved connection. 46CFR120.340,

Observed multiple wasted steel locations along the chine on port and stbd side of vessel. Vessel is to provide 24 UT shots (12 on each side) with the presence of a CG Marine Inspector. 46 CFR 115.610

The setting of safety valves or relief valves on boilers and unfired pressure vessels shall be checked. MI observed inoperable relief device on pressure vessel. 46 CFR 176.25-30

A suitable metal marine type strainer shall be fitted in the fuel supply line in the engine compartment. MI observed 02 fuel strainers serving both generators within engine room not of the approved marine type. 46 CFR 182.15-40(b)(5)

As appropriate for the intended voyage all vessels must carry adequate and up-to-date Charts. Operator unable to prove that charts were up-to-date on chart plotter. MI observed backup paper charts were not up-to-date. 46 CFR 185.20-35

[withheld — contains personal information; the deficiency system, dates, and resolution status are shown above]

Void 1 Port side OVHD deck wasted at deck drain IWO Frame 3-4. Provide repair plan.

Void 1 Port side OVHD deck wasted at Frame 2-3. Provide repair plan.

Void 1 Port side OVHD deck wasted at Frame 1-2. Provide repair plan.

Void 1 centerline OVHD deck wasted. Provide repair plan.

Storage room Void 3 STBD side shell pitting. Arrest & treat wastage at frame 2, and frame 4 marked areas.

Void 3 bilge sensor electrical cabling not secured. repair.

Void 3 deck hatch area wasted. provide repair plan.

Engine room STBD side battery not secured.

STBD shore power receptacle outlet box missing.

Port side electrical SWBD circuit breaker not labeled.

PORT SSDG electrical cabling not secured.

Port side of SWBD electrical disc. switch cover loose.

Engine room SSDG salt water pipe not secured.

Port side Hull plating aft of MDE shaft wasted; provide UT gauging report.

Engine room Port aft; electrical cable termination not enclosed.

Engine room Port side fwd outboard elec. panel opening.

ngine room Port side fwd elec. panel opening.

azzerete STBD side hull plating wasted. provide UTY gauging.

Main deck passenger window #11 Portside; frame wasted. provide repair plan.

Main deck passenger windows at Port and STBD sides; wastage around framed windows. Arrest and treat rusted areas.

Engine room SWBD (2)- 1" access holes; provide/ install cap.

A vessel on a coastwise, limited coastwise route must carry six hand red flares and six orange smoke distress signals. All hand flare and smoke distress signals are expired. Replace all distress signals.

As appropriate for the intended voyage, a vessel must carry adequate and up-to-date U.S. Coast Pilot and Coast Guard Light List. Pubs were out dated. Provide updated publications.

Every power-driven vessel of 20 meters or more in length must cary a certificate with a valid endorsement while subject to the Bridge-to-Bridge Act. Vessel does not have Bridge-to-Bridge Certificate. Provide valid certificate.

Each lifefloat must be fitted with a light. Life float on bow has an inoperable water light. Provide functional water light.

A vessel must be operated in accordance with applicable laws and regulations and in such a manner as to afford adequate precaution against hazards that might endanger the vessel and the persons being transported. Vessel must demonstrate that all lifejackets have been serviced to ensure waist straps operate as intended.

Repair leak on piping above sewage tank and repair holed sewage overboard pipe on stbd side. Due 18Jan2020.

Crop/renew holed stbd exhaust stack on 2nd deck. Due 18Jan2020.

Crop and renew bulkhead at forward water tight door where holed. Due 18Jan2020.

Service forward water tight door. Due 18Jan2020.

Crop and renew 3x bulwark uprights on starboard bow. Due 18Jan2020.

Crop and renew starboard bow rail cap as identified. Due 18Jan2020.

Properly cap holed pipe in starboard side head. Due 18Jan2020.

Weld port side forward bulkhead to overhead in closet void as identified. Due 18Jan2020.

Replace missing structural fire protection on port side machinery space overhead. Due 18Jan2020.

Make permanent rapeirs to crack in the hull on the port quarter prior to carrying passengers. 46CFR115.802(a)(1)

Replace identified sections of piping and couplings in MSD lines. 46CFR115.800(a)

Provide strainer for bilge foot in lazarette. 46CFR182.25-5(b)

Provide paddles for two identified lifefloats prior to carrying passengers.

Remove and destroy 8 adult and 1 child lifejacket that are not servicable.

Replace in kind ladder in void #1

Install support for deck plate in void #2

02 life floats need to be repaired as identified.

05 bouyand apparatus need to be replaced as identified.

07 life floats require retro reflective tape renewed as identified.

Renew/replace check valve in piping system in way of #3 void

Submit repair proposal and properly repair damaged deck area under the soda machine in the galley.

Prior to caring passengers remove ballets in lazarett to comply with current stability letter.

Install light for compass, vsl is restricted from night time operation

Replace or repair to mfgr's original specifications 2 damaged life floats. Ensure all lifesaving devices are arranged and stowed IAW 46 CFR 117.30 & 117.137. Passenger count reduced to 642 until cleared.

Renew gasket and make forward weathertight door weathertight IAW 46 CFR 116.1160.

Make temporary repairs to the #3 void (sanitation compartment) port side, hole was the size of a pencil size diameter. Submit plans for this repair.

Make permanent repairs to #3 void space (sanitation space) port side. Temporary repairs were made on 23 Feb 2010.

Make door aft on the port side of the main deck watertight and meet the requirements of the vessel's fire plan.

Renew wasted gasket in the fwd watertight door on the main deck.

Vessel is required to provide proof of new intact stability calculations due to the reduction of weight during the re-powering project of the vessel. The vessel shall provide to dead weight survey procedures, approved hydrostatics, new freeboards, and a revised stability booklet.

Config aux bilge system to be independent of deck drain system

Provide valid servicing report for vessel fixed fire extinguishing system and portable fire extinguishers

Remove cans of starter fluid from engine room

Install stop check valve for lazzarette suction line on bilge manifold IAW 46CFR56.50(c)1

Remove oil from both generator windings. Repair source of leak and provide report of electrical testing of generators IAW 46CFR111.01-3

Provide proposal to install check valve in deck drain system as discussed. IAW 46CFR115.800

Properly label fuel oil shutoff valves with directions IAW 46CFR122.608

Vessel's stability letter indicates number of passengers not to exceed 700 whereas vessels COI indicates max persons allowed at 714. Vessels COI to be amended to not carry more than 700 persons IAW 46CFR115.112

Provide training records for the senior deckhand position. Vessel is restricted from using the senior deckhand position and must operate with a licensed mate.

Replace gasket on forward main deck WTD.

Repair dogs on port and starboard weathertight doors.

Provide additional lifefloats to meet required passenger count IAW COI. Passenger count reduced to 586.

Repair unloader on pneumatic control system. LEGACY COMPONENT DESC: Valve Actuating Gear

Replace aft window port side door on uppermost passenger deck.

Replace #3 fire hose.

Provide extra rounds of engine room until 2nd cylinder pilot vavle actuator for fixed CO2 sytem is installed.

Provide a splint for the first aid kit.

Vessel is restricted to operating with 360 total people on board until LFs or IBAs for 100% are on board.

Ensure all fire extinguishers are serviced.

Ensure CO2 system is serviced.

Ensure captive chain on forepeak hatch cover is attached to the vessel.

Ensure bilge high level alarm is operable in 3rd void space aft of forepeak(beneath stairs) prior to carriage of passengers.

Eliminate leak coming from starboard stabilizer.

Repair/eliminate leak on through-hull for firemain in engine room on starboard side.

Ensure child PFD storage container on 3rd deck is marked with the proper # (35) of PFDs.

Provide operable waterlight and new retrotape for ring buoy on 2nd deck.

Remove marking from vacant PFD storage containers on the 2nd deck forward portside area.

Remove excess moisture from inside stern light lens.

Provide new hand red flares (6)

Ensure emergency broadcast placard is filled in completely (vsl name and description.)

Ensure company has proper drug testing program in accordance with 46CFR part 16.

Provide current navigation publications (updated charts, Coast Pilot, Lightlist, Tide & Tidal current tables)

Ensure waterlights on the following BAs are operable: Stbd #2, Port #1, Port Stern #4.

Provide EPIRB hydrostatic release expiration date.

Remove excess water and/or oil in lazarette and engine room.

Provide and maintain a record of all EAP training.

Submit MIS report for Chemical Testing Program.

Provide 60 minute EAP training for supervisors.

Provide EAP training for crew.

Provide Communication Act Safety Radiotelephony Certificate with correct call sign.

PROVIDE PROPER REPAIRS OF CLIPS FOR FOUR WATER LIGHTS ATTACHED TO LIFE FLOATS IN WAY OF AFT UPPER DECK.

PROVIDE UPDATED COAST PILOT AND LIGHT LIST AND MAKE AVAILABLE FOR EXAMINATION BY MARINE INSPECTOR.

PROVIDE TWO CG APPROVED TYPE B-II PORTABLE FIRE EXTINGUISHERS PRIOR TO CARRIAGE OF PASSENGERS. VESSEL MISSING TWO REQUIRED UNITS WHICH ARE OUT FOR SERVICING.

PROPERLY REMOVE OILY WATER FROM ENGINE ROOM BILGES.

PROVIDE IN KIND REPLACEMENT OF GLOBE FOR WEATHER DECK FIXTURE IN WAY OF STERN WEATHER DECK PLATFORM.

CROP AND RENEW WASTED LADDER IN FOREPEAK COMPARTMENT.

CROP AND RENEW WASTED STEP ON STARBOARD LADDER EXTENDING FROM THE MAIN DECK.

PROVIDE CAPTURE CHAIN FOR FOREPEAK WATERTIGHT HATCH.

PROVIDE HASP FOR SECURING PASSENGER/CREW ENTRANCE ALONG PORTSIDE RAIL.

PROPERLY INSTALL LIGHTING FIXTURE IN COMPARTMENT FORWARD OF THE FUEL TANK COMPARTMENT.

PROVIDE AND INSTALL WEATHER STRIPPING ON ALL LIFE JACKET LOCKERS ON THE WEATHER DECKS.

INSTALL COOLING WATER DISCHARGE TEMPERATURE GAGE AND LUBE OIL PRESSURE GAGEIN PILOT HOUSE FOR BOTH MAIN ENGINES IAW 46 CFR 182.20-5.

REPLACE SINGLE 12' PENDANT LINES ON BUOYANT APPARATUS WITH DUAL 6' PENDANTS.

REPAIR FIBERGLASS COVERING ON 2 PORT BUOYANT APPARATUS AT THE CORNERS.

REPLACE ALL FLOAT-FREE LINKS TO THE BUOYANT APPARATUS WITH LINKS HAVING SPECIFICATION/APPROVAL LABELS.

REPLACE OR PROPERLY REPAIR LADDER TO FOREPEAK COMPARTMENT.

INSTALL METALLIC CABLE SUPPORTS FOR ELECTRICAL CABLES IN MSD AND FUEL TANK COMPARTMENTS.

INSTALL WATERTIGHT FITTINGS FOR ELECTRICAL CABLES AND HYDRAULIC LINES THROUGH WATERTIGHT BULKHEAD PENETRATIONS AT FORE AND AFT BULKHEADS TO THE FUEL TANK COMPARTMENT.

PROVIDE MOST CURRENT EDITION OF COAST PILOT.

REPAIR KNIFE EDGED HATCH COAMING ON FOREPEAK COMPARTMENT.

INSTALL CAPTURE CHAIN ON FOREPEAK HATCH COVER.

AT NEXT CREDIT DRYDOCK INSTALL VALVES IN KEEL COOLER LINES AT VESSELS BOTTOM SHELL.

STENCIL LIFE JACKET AMOUNT ON L/J STOWAGE ON UPPER DECK.

INSTALL & DEMONSTRATE PROPER OPERATION OF OPENING CLOSURES FOR MACHINERY SPACE PROTECTED BY FIXED CO2 SYSTEM IAW 46 CFR 76.15-35(C) & NVIC 11-83.

INSTALL/REPAIR REACH-ROD TO BILGE SUCTION IN FOREPEAK.

LABLE LIFE PRESERVER STOWAGE IAW 46CFR185.30-10(A).

PROVIDE FLAME SCREENS FOR FUEL TANK VENTS IAW 46CFR182.20-35(D).

BLANK-OFF OPEN SPACES IN SWITCHBOARD LOCATED ON STARBOARD SIDE MAIN DECK.

RESUBMIT PLANS FOR APPROVAL BY NEW CONSTRUCTION SHOWING THE NEW LAYOUT OF ALL SEATING--BOTH FIXED AND PORTABLE. ^

PROVE PROPER OPERATION OF SHIP'S WHISTLE.

CROP AND RENEW AS ORIGINAL DETERIORATED DRAIN LINE #3 VOID STB SIDE.

IN LAZARETTE RENEW DETERIORATED ARMORED CABLE AND PENETRATIONS ALONG TRANSOM THRU OVERHEAD (4 LOCATIONS).

RE-DRYDOCK VESSEL TO COMPLETE EXAM OF RUDDER STOCKS AND REINSTALLATION OF STARBOARD STABILZER FIN.

REMOVE THE OIL AND WATER FROM THE ENGINEROOM BILGES.

SERVICE THE B-II PORTABLE FIRE EXTINGUISHER LOCATED IN THE UPPER PASSENGER ACCOMMODATIONS.

PROPERLY SECURE THE MICROWAVE OVEN LOCATED IN THE GALLEY ON THE MAIN DECK.

PROVIDE GUARDS FOR AND PROPERLY SECURE THE COFFEE POT AND WARMER LOCATED INTHE GALLEY ON THE 01 DECK.