WENATCHEE

Auxiliary machinery vital to the main propulsion system must be provided in duplicate. #2 main engine is being repaired. Vessel is permitted to continue ferry operation with #2 M/E offline provided no loss of any one of the 3 remaining providers.

Auxiliary machinery vital to the main propulsion system must be provided in duplicate. #1 ESS is to be repaired and proper operation proved to the satisfaction of attending CG Marine Inspector. Vessel is permitted to continue ferry operation with #2 ESS online provided it and both MEs remain operational. 46CFR 58.01-35

When alteration or repair of boilers, pressure vessels, machinery, safety valves or piping systems becomes necessary, the work shall be done under the cognizance of the Officer in Charge Marine Inspection...WSF reported the vessel was experiencing excessive vibrations and hydraulic oil loss on the #1 shaft's inner bearing. Properly troubleshoot the root cause of vibration and leaking oil and provide a repair proposal to the CG. Transit to Eagle Harbor/Bainbridge subject to MI approval.

Means should be provided to continuously monitor the concentration of flammable and explosive gases in the battery space and alarm in the case of a hazardous concentration. MI noted Battery Room No.2 H2 sensor is disabled.

Carbon dioxide cylinders forming part of a fixed fire extinguishing system must be maintained as follows:Cylinders must be retested at least every 12 years. MI noted CO2 bottle in Engineers Electrical shop missing 12 year maintenance.

Each vessel must have posters or signs displayed in the vicinity of each survival craft and the survival craft's launching controls that— (a) Illustrate the purpose of controls; (b) Illustrate the procedures for operating the launching device; (c) Give relevant instructions or warnings; (d) Can be easily seen under emergency lighting conditions; and(e) Display symbols in accordance with IMO Resolution A.760(18). MI noted missing IBA launching instructions.

Electric installations on vessels must ensure: Protection of passengers, crew, other persons, and the vessel from electrical hazards. #03 Generator experienced an overspeed that caused it to shutdown. Vessel to identify and rectify issue that caused generator to overspeed and shutdown. Provide root cause analysis prior to the carriage of passengers. 46CFR111.01-1(a)(2)

Make repairs and prove proper operation of the #2 end drive motors and control systems.

Electric installations on vessels must ensure: Maintenance of services necessary for safety under normal and emergency conditions. #1 pilot house signal amplifier 2A not fully functional. 46CFR111.01-1(a)(1)

Electric installations on vessels must ensure: Protection of passengers, crew, other persons, and the vessel from electrical hazards. Cables going through Multi Cable Transit (MCT) between frames 18-19 above MCC No.1 switchboard in the engine room going into engineers shop to be inspected and Megger tested and all damaged cables to be replaced. 46CFR111.01-1(a)(2)

Air damper on the in port generator failed to close upon overspeed shut down. Service actuator to enable damper to function.

One of two Siemens control drive motors is inoperable. Control drive motor needs to be operational. A report attesting to the repairs is required to clear deficiency. 46CFR58.01-35

ALTERNATE SECURITY PLAN: A copy of this letter shall be retained on board the vessel or kept at the facility to which it pertains along with a copy of the Alternative Security Program. Enrollment letter into ASP was not found on board vessel. 33 CFR 101.120(b)(3)

Exercises must be conducted at least once each calendar year, with no more than 18 months between exercises. No proof of recent company exercise found on vessel. Provide documentation to satisfy requirement. 33 CFR 104.230(c)(1)

It shall be the duty of the owner, master, or person in charge to require and have performed at least once in every twelve months the tests and inspections of all hand portable fire extinguishers, semiportable fire extinguishing systems, and fixed fire extinguishing systems on board. 46 CFR 78.17-80(b)

Each davit, winch, fall, and other launching appliance must be thoroughly inspected and repaired, as needed, once each year. The #2 rescue boat launching device did not have updated yearly inspection documentation, please provide. 46 CFR 199.190(f)(2)

All doors, except those that are kept normally closed, shall be of a type which are capable of release from the control station and from a position at the door. Local release of the FSD-19 missing a part, making manual release of the FSD difficult. Repair as necessary. 46 CFR 72.05-25(b)(9)(ii)

The lifejackets stowage positions must be marked with the words “LIFEJACKETS” or “CHILD LIFEJACKETS” as appropriate. There were a few missing lifejacket placards throughout the vessel on the bench stowage locations. Please correct as necessary. 46 CFR 199.170(b)(2)(iii)

The in-port generator was OOC during the inspection. Prove the proper operation of the in-port via all applicable PSTPs to include CO2 system shutdown and power management systems prior to placing the generator back in service.

Mark the direction of operation of each watertight door level or wheel on both sides of the watertight door.

Mark the direction of operation of each watertight door level or wheel on both sides of the watertight door.

Repair the ground on the T420 electrical panel. Repair the No. 2 excitation fan for the No.1 drive motor.

Repair the motor operator on the E-Bus tie breaker. Manually charge after each use and verify charge status prior to putting the vessel in service each morning.

Prove that the No.3 prop alternator can be connected using the No.1 tie breaker.

Repair the No. 2 excitation fan for the No.1 drive motor.

Prove that the F/O instrumentation for the No. 3 & 4 prop alternator accurately displays the F/O pressure between the analog gauges and the AMS.

Vessel experienced a crank case explosion on the #3 main engine and experienced a subsequent fire on the #2 end and had to be towed to Eagle Harbor. A survey, either general or partial, according to the circumstances, shall be made every time an accident occurs or a defect is discovered which affects the safety of the vessel.

The electrical characteristics of each overcurrent protective device must be considered in the design of the entire protective system. Fire/bilge pump breaker has a 250 amp breaker installed, drawing lists a 200 amp breaker. Resolve descripancy. Replace with a correctly rated breaker

The General alarm J-boxes on the #2 end sundeck under the piolot house and on the passender deck, #1 end are wated and not watertight. Repair to original condition. Additionally, one more J-box on the passenger deck, for 03 total. 46CFR111.01-1

Vessel has fixed fire suppression system installed in the galley range hood which was required for cooking appliances no longer installed in the galley. System was last serviced in January of 2018 and requires servicing every 12 months. Additionally, cylinder gauge is beginning to read in the red unsatisfactory zone. Fire systems installed but not required must be maintained in operational condition. System must either be serviced or removed.

If transformers are used to supply the ship's service distribution system there must be at least two installed, independent power transformers. The HT2 transformer for the ships service bus is not operational

46 CFR 71.55-1 / 50c - Wide areas of pitting corrosion were discovered at various areas on the car deck and upper passenger deck. A full gauging survey which shows the extent and depth of pitting on the car and passenger decks, including both the centerline and wing tunnels, must be completed and submitted to this office within 60 days. The pitted areas must be inspected for cracking or structural deformation once a week and the results of this inspection must be sent to this office. A repair plan must be submitted to address any plate which is pitted by more than a quarter of its original thickness. Any welding proposed as part of the repair plan must be conducted by qualified welders using an approved procedure.

Sprinkler pipe in zone 4 at bulkhead of vehicle deck has hole requiring replacement of pipe section.

Panelboard directories in pilothouse missing descriptions of some loads and circuit designations. All were missing rating of overcurrent devices on directories. Update all pilothouse panelboards to include complete directory information.

Vehicles were parked blocking fire hose stations and passenger egress aisle spaces. Vehicles to be parked in accordance with loading policy and and painted lines. Discussed with 2nd Mate and Master, who will inspect closer in the future.

Vehicles at ends of ferry not properly chocked as required. 2nd Mate counseled and corrected on spot.

Galley reefer deck plate welds and rivets broken, creating trip hazard for galley staff. Fasten deck to remove hazard.

Galley dry stores wall outlet GP204-13-B duct-taped over. Repair or renew to ensure no electrical hazard present.

Self-closing door to passenger lounge on sun-deck weatherdeck not closing on its own. Adjust or renew to make self-closing in accordance with fire and life-saving plans.

Steering system reported by ship's crew as not working properly. Make necessary repairs to steering system and prove proper operation prior to carrying passengers. (46 CFR 58.25)

03 fire hoses burst under pressure. Replaced 03 hoses on scene; all sat.

While on board, found in the Watch Handover Notes the following entry: "#1 Rescue Boat Davit "Limit Switch" valve not working." Crew did not follow SMS procedure for documenting a non-comformity nor was USCG notified of this issue. No work order/requisition was made for this non-conformity. No resolution was identified on board. Master ([name withheld]) indicated that the vessel would be issued a non-conformity. Vessel is not in compliance with the SMS. Conduct an audit of the vessel's SMS and submit findings to the USCG.

Fire Station # 19, 22 and 40 had leaking hoses. Cut in front of inspector and replace with new. 46 CFR 76.10-10

Fire Station # 13 and 20 nozzles failed inspection. Replaced with new. 46 CFR 76.10-10(j)

Fire Station # 33 had a leaking stem valve. Pipe shop repaired. 46 CFR 76.10-10

Masthead and Port light alarm on No 1 End Panel did not work. Electrician corrected on the spot.

CHECK ALL BATTERIES IN LIFE-RING LIGHTS, REPLACE AS NECESSARY.

PROPERLY TERMINATE OR REMOVE DEAD END WIRE IN GALLEY

REPAIR OR REPLACE FIRE EXTINGUISHER #54A PLEXY GLASS.

Engine order telegraph on the # 2 end does not have an audible alarm when the order and answer arrows do not match.

Make perminant proper repairs to SIMADYN D system on #1 end and test prior to opperations with passengers.

Safety trip controls at ECC and both pilot house locations are not independant and must be seperate from systems that they protect. Make controls independant to the satisfaction of attending Marine Inspector.

Vsl has inset in #2 End starboard bow rub rail. Deck plate, overhanging plate, and longitudinal stiffener in steering gear room are buckled 3-4 inches. Repair no later than next drydock in July 2018.

Launch #2 rescue boat at the #1 end. Vessel unable to launch at COI due to obstruction of pier.

02 Emergency lights did not operate and must be replaced.

Prove proper operation of the #3 MDE alternator circuit breaker.

Properly repair Fire Screen Door #22. Door does not fully shut from localor remote release. Provide AB to stand by FSD #22 to ensure closure in the event of a fire. Repair FSD #22 toensure door closes from local and remote operation IAW 46 CFR 72.05-25.

Repair or replace Fire Main valve located at fire fighting station #40 (leak found at head of valve) IAW 46 CFR 76.10-10

Emergency lighting located on the passenger deck needs to have new light bulbs installed. Numerous E-lights found to be inoperable. Install new light bulbs and ensure all emergency lighting is operational IAW 46 CFR 112.43.

Prove proper operation of #3 main engine lube oil system.

Prove proper operation of remote actuation for main valve to car deck sprinkler system to the satisfaction of the attending Marine Inspector. Provide proper strainer to car deck sprinkler system to the satisfaction of attending Marine Inspector.

Provide copy of Navigation Rules for the #1 pilothouse.

Repair/replace valve at firestation #41.

Prove operation of emergenct light EP211-06-B.

Repair broken switch for manual release of fire screen door #19.

Prove operation for local alarm for watertight door #19 in the engine space.

Replace damaged PFD.

6 inch gate valves IWO propulsion generator are worn on the No1 and No2 end. Repair/replace valves to original IAW 46 CFR 56.20.

During test of fire hoses (to available fire main pressure) two burst beyond repair and were replaced with new ones, sat.

Found valve stem leaks in way of #'s 19, 31 & 40 Fire Stations. Crew Renewed packing, all appeared sat after retest.

Rejected 19 adult PFDs damage by rat infestation. All were replaced with new ones, sat.

Vessel had an ongoing rat infestation and has to be eradicated complete due to sanitation and damage done to PFDs. Vessel to provide acceptable procedure to complete control/eradicate rat infestation.

Remove/eradicate molds in way of reefer unit,

Three 30 second time delays for the fixed CO2 system activated too early. Each of the time delays in the engineering paint locker and the emergency generator space activated at 25 seconds and the time delay in the top side paint locker activated at 20 seconds. Vessel required to replace all three time delays.

Foam forming solution for the kitchen extinguishing system missing. System did not work. Deep fat fryer has been removed from the vessel and the hot plate is locked/tagged out. Vessel is required to have system operational prior to operating hot plate or upon reinstalling the deep fat fryer.

Make proper repair of found fracture center transverse web frame in way of #1end frame 76 & 77; and, in way of #2 end frame 76 & 77.

Prove proper operation of #2 end follow up. Speed to slow lock to lock.

Repair leaking flange on fire main piping #2 eng room.

Repair leaking fire plug valve station #11.

prove proper operation of emergency escape handle in freezer.

Prove proper operation of #1 pilot house general alarm.

Prove proper operation of FSD #9.

Replace inoperable lifebuoy lights.

Renew leaking fire main valves at fire stations 20, 21, 22, and 23.

Prove proper operation of manual pull horn in #2 pilot house.

Vsl experienced battery charger failure/alarm iwo # 1 end propulsion. Crew found burned out card for the the battery charger. Required vsl to make proper repair.

# 2 end pilot house (port side facing fwd) had lifebouy light that did not ignite.

Fire hose attached to FS # 40 on Texas Deck bursted during presuure test.

FD #21 & #23 did not self close during PH test.

Fire dampers in paint locker were rusted & would not close during test.

Renew hydrostatic releases for all MES's on the car deck prior to operations on 28SEP06.

Fire Screen Door #10 does not close properly.

Hydrostatic release on #2 emergency station does not have expiration date labelled.

Make permanent repair to the vessel's PLC (ventilation controlling system) operating software. Vessel's fire dampers for the passenger deck area failed to operate properly when activated to close during an actual reported fire in way of sundeck smoke/trash can.

Make permanent repairs to #2 Rudder assembly at next drydocking. LEGACY COMPONENT DESC: Rudder Stock

Two small sections of insulation removed around escape scuttle from CO2 room. Replace insulation. LEGACY COMPONENT DESC: Decks - Service Spaces

Transverse overhead longitudinals outboard of boilers missing insulation removed for chains falls. Replace insulation. LEGACY COMPONENT DESC: Bulkheads - Machinery Spaces

Vertical drain pipe deck penetration in overhead above boiler missing required insulation. Insulate in accordance with applicable regulations. LEGACY COMPONENT DESC: Decks - Machinery Spaces

#2 end thyristor cooling system, cooling water out expansion joint cracked. Renew. LEGACY COMPONENT DESC: Piping

Numerous water tight door deck plate thresholds not operating properly; hindering personnel movement along egress routes. Modify deck plates to prevent threshold plates from becoming stuck in the open position.

DURING NORMAL OPERATIONS, NO.2 END SHAFT SPEED NOT TO EXCEED 140 RPM.

NO. 2 END WT DOORS AT FRAMES 30, 42, AND 60 TO REMAIN CLOSED.

PERMANENTLY INSTALL BENCH GRINDER INTO ELECTRICAL SYSTEM.

PLACE A SIGN DECLARING "WHILE PERSONNEL ARE INSIDE, DOOR IS TO REMAIN OPEN"ON THE INPORT GENERATOR ROOM DOOR.

INSTALL THE LATCH ON THE DOOR TO THE CO2 ROOM.

REMOVE LOCK ON DOOR TO THE CO2 ROOM.

REPLACE SHATTERED BRIDGE GLASS ON THE PORT SIDE OF THE #2 PILOT HOUSE.

INSTALL A 15LB CO2 EXTINGUISHER AT STATION 11A (EOS).

PRIOR TO THE CARRIAGE OF PASSENGERS INSTALL COURSES OR PANELS IN STAIRTOWERHANDRAILS.

PRIOR TO THE CARRIAGE OF PASSENGERS CONDUCT A FIRE AND BOAT DRILL.

PRIOR TO THE CARRIAGE OF PASSENGERS PROVIDE A COPY OF THE ENGINEERING LOG MAINTAINED DURING CREW TRAINING PERIOD.

PRIOR TO THE CARRIAGE OF PASSENGERS PROVIDE A COPY OF A STABILITY LETTER WHICH PERMITS THE CARRIAGE OF PASSENGERS.